BS215 ACSR Rabbit Conductor manufacture
BS215 ACSR Rabbit Conductor manufacture

BS215 ACSR Rabbit Conductor manufacture

ACSR Rabbit Conductor is an **Aluminum Conductor Steel Reinforced (ACSR)** used for overhead power transmission and distribution lines.It consists of aluminum strands around a galvanized steel core, combining excellent electrical conductivity with high mechanical strength. According to the BS 215 conductor naming system, Rabbit represents a specific ACSR size commonly used for medium-capacity overhead line applications.

Implementation Standards
  • BS215
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Product Introduction

ACSR Rabbit Conductor (BS 215) Manufacturer & Supplier in China

High Strength Aluminum Conductor Steel Reinforced (ACSR Rabbit) for Overhead Transmission Lines

Designed according to international standards including BS 215 Part 2 and equivalent IEC requirements, our ACSR Rabbit conductor combines excellent electrical conductivity, high tensile strength, and reliable mechanical performance for medium-voltage and high-voltage overhead line applications.

With advanced conductor production equipment, strict quality control procedures, and extensive export experience, Sitong Cable supplies ACSR Rabbit conductors for utility companies, EPC contractors, electrical distributors, and renewable energy projects worldwide.


What is ACSR Rabbit Conductor?

ACSR Rabbit Conductor belongs to the family of [ACSR Conductor](https://www.sitongcable.com/products/?first_category=bare_conductor&second_category=acsr_conductor) products, also known as Aluminum Conductor Steel Reinforced conductors, which are widely used in overhead transmission and distribution systems.

The conductor consists of:

  • High conductivity aluminum strands
  • Galvanized steel reinforcing core
  • Concentric stranded construction

The aluminum strands provide efficient electrical current transmission, while the galvanized steel core improves mechanical strength, allowing the conductor to withstand higher tensile loads, longer spans, wind pressure, and environmental stress.

In the traditional BS 215 ACSR animal naming system, conductors are identified by animal code names such as Rabbit, Dog, Wolf, and Panther. These names represent different conductor sizes, aluminum cross-sectional areas, mechanical characteristics, and electrical capacities. :contentReference


ACSR Rabbit Conductor Construction

The standard ACSR Rabbit conductor is manufactured with:

1. Aluminum Conductive Layer

The aluminum strands are manufactured using:

  • EC Grade Aluminum 1350-H19
  • High electrical conductivity
  • Excellent corrosion resistance
  • Good thermal performance

The aluminum layer provides the main current-carrying capability.


2. Galvanized Steel Core

The central steel core provides:

  • High tensile strength
  • Mechanical reinforcement
  • Improved sag control
  • Longer span capability

Steel wires are normally galvanized to enhance corrosion resistance and increase service life.


3. Concentric Stranding Design

ACSR Rabbit conductor adopts concentric stranded construction:

  • Aluminum wires are stranded around the steel core
  • Uniform electrical performance
  • Stable mechanical structure
  • Easy installation with standard overhead line accessories

Typical ACSR Rabbit Conductor Specification (BS 215)

The following technical data represents a typical BS 215 ACSR Rabbit conductor design. Actual parameters may vary according to customer requirements and equivalent international standards.
| Parameter | Specification |
|---|---|
| Product Name | ACSR Rabbit Conductor |
| Conductor Type | Aluminum Conductor Steel Reinforced |
| Standard | BS 215 Part 2 / IEC 61089 Equivalent |
| Code Name | Rabbit |
| Aluminum Material | EC Grade Aluminum 1350-H19 |
| Steel Material | Galvanized Steel Wire |
| Stranding | 6 Aluminum / 1 Steel |
| Aluminum Area | Approx. 52.9 mm² |
| Steel Area | Approx. 8.8 mm² |
| Total Metallic Area | Approx. 61.7 mm² |
| Overall Diameter | Approx. 10.05 mm |
| Approximate Weight | 214 kg/km |
| Rated Tensile Strength | Approx. 18.7 kN |
| DC Resistance at 20°C | Approx. 0.55 Ω/km |


Why Choose ACSR Rabbit Conductor?

1. Excellent Electrical Performance

ACSR Rabbit uses high-purity aluminum strands to achieve:

  • Low electrical resistance
  • Efficient power transmission
  • Reduced line losses
  • Stable current carrying performance

This makes it suitable for distribution networks and medium-capacity overhead transmission systems.


2. Superior Mechanical Strength

Compared with pure aluminum conductors such as AAC, ACSR Rabbit provides significantly higher tensile strength.

The galvanized steel core helps:

  • Reduce conductor sag
  • Increase span distance
  • Improve line reliability
  • Resist mechanical loading

3. Cost-Effective Overhead Conductor Solution

ACSR Rabbit offers an optimized balance between:

  • Electrical capacity
  • Mechanical strength
  • Material cost
  • Installation efficiency

It is widely selected for projects requiring reliable performance with competitive investment.


4. Long Service Life

With aluminum corrosion resistance and galvanized steel reinforcement, ACSR Rabbit conductor can provide decades of reliable operation under outdoor conditions.

Suitable environments include:

  • Rural areas
  • Mountain regions
  • Industrial zones
  • Coastal areas with proper protection design

Applications of ACSR Rabbit Conductor

ACSR Rabbit conductor is widely used in:

Overhead Distribution Networks

Common applications include:

  • 11kV distribution lines
  • 33kV power networks
  • Rural electrification systems

Medium Voltage Transmission Lines

Suitable for:

  • Utility power transmission
  • Regional grid connection
  • Industrial power supply

Renewable Energy Projects

ACSR Rabbit is commonly applied in:

  • Solar power transmission systems
  • Wind farm grid connection
  • Remote energy projects

Infrastructure Projects

Used in:

  • Railway electrification
  • Mining power supply
  • Large industrial facilities
  • National grid expansion

ACSR Rabbit Conductor Manufacturing Process

Sitong Cable follows strict manufacturing procedures:

Step 1: Aluminum Wire Drawing

High-quality aluminum rods are drawn into specified wire diameters.

Quality inspection includes:

  • Diameter measurement
  • Tensile testing
  • Electrical conductivity testing

Step 2: Steel Wire Galvanizing

Steel wires receive zinc coating treatment to improve:

  • Corrosion resistance
  • Surface durability
  • Mechanical reliability

Step 3: Conductor Stranding

Advanced stranding machines combine:

  • Aluminum strands
  • Steel reinforcing core

to create a uniform ACSR Rabbit conductor.


Step 4: Final Quality Inspection

Every production batch is tested for:

  • Conductor diameter
  • DC resistance
  • Tensile strength
  • Surface quality
  • Weight verification
  • Packing condition

International Standards Compliance

Sitong Cable ACSR Rabbit conductor can be manufactured according to:

Standard Description
BS 215 Part 2 Aluminum conductor steel reinforced specification
IEC 61089 Round wire concentric lay overhead electrical stranded conductors
ASTM B232 Aluminum conductors steel reinforced
DIN Standards European conductor requirements
Customer Specifications Customized project requirements

ACSR Rabbit Conductor vs AAC and AAAC

Feature ACSR Rabbit AAC AAAC
Material Aluminum + Steel Core Aluminum Only Aluminum Alloy
Tensile Strength High Medium High
Conductivity Excellent Higher Medium
Long Span Capability Excellent Limited Good
Sag Performance Excellent Moderate Good
Cost Efficiency Excellent Good Medium

Compared with AAC Conductor, ACSR Rabbit provides higher tensile strength because of its galvanized steel reinforcement core.
For projects requiring corrosion resistance and medium mechanical strength,AAAC Conductorcan be an alternative solution.


Why Choose Sitong Cable as Your ACSR Rabbit Supplier?

Sitong Cable provides professional conductor manufacturing solutions for international power projects.

Our advantages include:

  • Professional ACSR conductor production experience
  • Advanced wire drawing and stranding equipment
  • Strict raw material inspection
  • International export packaging
  • OEM customization capability
  • Technical support for project selection
  • Competitive factory direct pricing

We supply:

  • ACSR Rabbit Conductor
  • ACSR Dog Conductor
  • ACSR Wolf Conductor
  • ACSR Panther Conductor
  • AAC Conductor
  • AAAC Conductor
  • Overhead Bare Conductors

Request A Quote for ACSR Rabbit Conductor

Looking for a reliable ACSR Rabbit Conductor manufacturer in China?

Contact Sitong Cable for:

  • Technical datasheets
  • BS 215 compliant specifications
  • Factory quotation
  • Customized conductor solutions
  • Global project support

Our engineering team provides professional recommendations based on:

  • Voltage level
  • Transmission distance
  • Current capacity
  • Environmental conditions
  • Mechanical requirements
    Sitong Cable also provides advanced
    overhead power distribution solutions
    including covered conductors and spacer cable systems.

Frequently Asked Questions About ACSR Rabbit Conductor

1. What standards does ACSR Rabbit Conductor comply with?

ACSR Rabbit Conductor is commonly manufactured according to international standards including:

  • BS 215 Part 2
  • IEC 61089
  • ASTM B232 (upon request)
    Sitong Cable can also manufacture ACSR conductors according to customer specifications and utility project requirements.

2. What is the construction of ACSR Rabbit Conductor?

A typical ACSR Rabbit conductor consists of:

  • EC Grade Aluminum 1350-H19 strands
  • Galvanized steel reinforcing core
  • Concentric stranded construction

The aluminum layer provides current-carrying capacity, while the steel core improves tensile strength and reduces conductor sag.


3. What is the difference between ACSR Rabbit and AAC Conductor?

The main difference is mechanical performance.

AAC Conductor contains only aluminum strands, offering excellent conductivity but lower tensile strength.

ACSR Rabbit combines aluminum with a steel reinforcement core, providing:

  • Higher tensile strength
  • Better sag control
  • Longer span capability

Therefore, ACSR Rabbit is more suitable for overhead lines requiring stronger mechanical support.


4. What is the difference between ACSR Rabbit, Dog, Wolf, and Panther?

Rabbit, Dog, Wolf, and Panther are traditional BS 215 ACSR code names representing different conductor sizes.
The main differences are:
- Aluminum cross-sectional area
- Current carrying capacity
- Mechanical strength
- Transmission distance capability

Larger conductors such as Dog, Wolf, and Panther are generally selected for higher-capacity transmission projects.


5. How do I select the right ACSR conductor size?

The correct ACSR conductor depends on:
- Voltage level
- Required current capacity
- Span length
- Maximum allowable sag
- Environmental conditions
- Mechanical loading requirements
Sitong Cable provides technical support to help customers select the most suitable overhead conductor solution.


6. Can Sitong Cable manufacture customized ACSR Rabbit Conductors?

Yes. Sitong Cable provides customized ACSR Rabbit conductor solutions based on:
- International standards
- Project specifications
- Conductor size requirements
- Packaging requirements
- OEM marking requirements
We support utility companies, EPC contractors, distributors, and infrastructure projects worldwide.


Application Fields

Overhead transmission lines

power distribution

Packaging & Shipping

All cables will be packaged in different materials based on their outer diameter and net weight, and can be customized according to requirements

Shipping and Packaging