BS215 ACSR Rabbit Conductor manufacture
ACSR Rabbit Conductor is an **Aluminum Conductor Steel Reinforced (ACSR)** used for overhead power transmission and distribution lines.It consists of aluminum strands around a galvanized steel core, combining excellent electrical conductivity with high mechanical strength. According to the BS 215 conductor naming system, Rabbit represents a specific ACSR size commonly used for medium-capacity overhead line applications.
Implementation Standards
- BS215
Product Introduction
ACSR Rabbit Conductor (BS 215) Manufacturer & Supplier in China
High Strength Aluminum Conductor Steel Reinforced (ACSR Rabbit) for Overhead Transmission Lines
Designed according to international standards including BS 215 Part 2 and equivalent IEC requirements, our ACSR Rabbit conductor combines excellent electrical conductivity, high tensile strength, and reliable mechanical performance for medium-voltage and high-voltage overhead line applications.
With advanced conductor production equipment, strict quality control procedures, and extensive export experience, Sitong Cable supplies ACSR Rabbit conductors for utility companies, EPC contractors, electrical distributors, and renewable energy projects worldwide.
What is ACSR Rabbit Conductor?
ACSR Rabbit Conductor belongs to the family of [ACSR Conductor](https://www.sitongcable.com/products/?first_category=bare_conductor&second_category=acsr_conductor) products, also known as Aluminum Conductor Steel Reinforced conductors, which are widely used in overhead transmission and distribution systems.
The conductor consists of:
- High conductivity aluminum strands
- Galvanized steel reinforcing core
- Concentric stranded construction
The aluminum strands provide efficient electrical current transmission, while the galvanized steel core improves mechanical strength, allowing the conductor to withstand higher tensile loads, longer spans, wind pressure, and environmental stress.
In the traditional BS 215 ACSR animal naming system, conductors are identified by animal code names such as Rabbit, Dog, Wolf, and Panther. These names represent different conductor sizes, aluminum cross-sectional areas, mechanical characteristics, and electrical capacities. :contentReference
ACSR Rabbit Conductor Construction
The standard ACSR Rabbit conductor is manufactured with:
1. Aluminum Conductive Layer
The aluminum strands are manufactured using:
- EC Grade Aluminum 1350-H19
- High electrical conductivity
- Excellent corrosion resistance
- Good thermal performance
The aluminum layer provides the main current-carrying capability.
2. Galvanized Steel Core
The central steel core provides:
- High tensile strength
- Mechanical reinforcement
- Improved sag control
- Longer span capability
Steel wires are normally galvanized to enhance corrosion resistance and increase service life.
3. Concentric Stranding Design
ACSR Rabbit conductor adopts concentric stranded construction:
- Aluminum wires are stranded around the steel core
- Uniform electrical performance
- Stable mechanical structure
- Easy installation with standard overhead line accessories
Typical ACSR Rabbit Conductor Specification (BS 215)
The following technical data represents a typical BS 215 ACSR Rabbit conductor design. Actual parameters may vary according to customer requirements and equivalent international standards.
| Parameter | Specification |
|---|---|
| Product Name | ACSR Rabbit Conductor |
| Conductor Type | Aluminum Conductor Steel Reinforced |
| Standard | BS 215 Part 2 / IEC 61089 Equivalent |
| Code Name | Rabbit |
| Aluminum Material | EC Grade Aluminum 1350-H19 |
| Steel Material | Galvanized Steel Wire |
| Stranding | 6 Aluminum / 1 Steel |
| Aluminum Area | Approx. 52.9 mm² |
| Steel Area | Approx. 8.8 mm² |
| Total Metallic Area | Approx. 61.7 mm² |
| Overall Diameter | Approx. 10.05 mm |
| Approximate Weight | 214 kg/km |
| Rated Tensile Strength | Approx. 18.7 kN |
| DC Resistance at 20°C | Approx. 0.55 Ω/km |
Why Choose ACSR Rabbit Conductor?
1. Excellent Electrical Performance
ACSR Rabbit uses high-purity aluminum strands to achieve:
- Low electrical resistance
- Efficient power transmission
- Reduced line losses
- Stable current carrying performance
This makes it suitable for distribution networks and medium-capacity overhead transmission systems.
2. Superior Mechanical Strength
Compared with pure aluminum conductors such as AAC, ACSR Rabbit provides significantly higher tensile strength.
The galvanized steel core helps:
- Reduce conductor sag
- Increase span distance
- Improve line reliability
- Resist mechanical loading
3. Cost-Effective Overhead Conductor Solution
ACSR Rabbit offers an optimized balance between:
- Electrical capacity
- Mechanical strength
- Material cost
- Installation efficiency
It is widely selected for projects requiring reliable performance with competitive investment.
4. Long Service Life
With aluminum corrosion resistance and galvanized steel reinforcement, ACSR Rabbit conductor can provide decades of reliable operation under outdoor conditions.
Suitable environments include:
- Rural areas
- Mountain regions
- Industrial zones
- Coastal areas with proper protection design
Applications of ACSR Rabbit Conductor
ACSR Rabbit conductor is widely used in:
Overhead Distribution Networks
Common applications include:
- 11kV distribution lines
- 33kV power networks
- Rural electrification systems
Medium Voltage Transmission Lines
Suitable for:
- Utility power transmission
- Regional grid connection
- Industrial power supply
Renewable Energy Projects
ACSR Rabbit is commonly applied in:
- Solar power transmission systems
- Wind farm grid connection
- Remote energy projects
Infrastructure Projects
Used in:
- Railway electrification
- Mining power supply
- Large industrial facilities
- National grid expansion
ACSR Rabbit Conductor Manufacturing Process
Sitong Cable follows strict manufacturing procedures:
Step 1: Aluminum Wire Drawing
High-quality aluminum rods are drawn into specified wire diameters.
Quality inspection includes:
- Diameter measurement
- Tensile testing
- Electrical conductivity testing
Step 2: Steel Wire Galvanizing
Steel wires receive zinc coating treatment to improve:
- Corrosion resistance
- Surface durability
- Mechanical reliability
Step 3: Conductor Stranding
Advanced stranding machines combine:
- Aluminum strands
- Steel reinforcing core
to create a uniform ACSR Rabbit conductor.
Step 4: Final Quality Inspection
Every production batch is tested for:
- Conductor diameter
- DC resistance
- Tensile strength
- Surface quality
- Weight verification
- Packing condition
International Standards Compliance
Sitong Cable ACSR Rabbit conductor can be manufactured according to:
| Standard | Description |
|---|---|
| BS 215 Part 2 | Aluminum conductor steel reinforced specification |
| IEC 61089 | Round wire concentric lay overhead electrical stranded conductors |
| ASTM B232 | Aluminum conductors steel reinforced |
| DIN Standards | European conductor requirements |
| Customer Specifications | Customized project requirements |
ACSR Rabbit Conductor vs AAC and AAAC
| Feature | ACSR Rabbit | AAC | AAAC |
|---|---|---|---|
| Material | Aluminum + Steel Core | Aluminum Only | Aluminum Alloy |
| Tensile Strength | High | Medium | High |
| Conductivity | Excellent | Higher | Medium |
| Long Span Capability | Excellent | Limited | Good |
| Sag Performance | Excellent | Moderate | Good |
| Cost Efficiency | Excellent | Good | Medium |
Compared with AAC Conductor, ACSR Rabbit provides higher tensile strength because of its galvanized steel reinforcement core.
For projects requiring corrosion resistance and medium mechanical strength,AAAC Conductorcan be an alternative solution.
Why Choose Sitong Cable as Your ACSR Rabbit Supplier?
Sitong Cable provides professional conductor manufacturing solutions for international power projects.
Our advantages include:
- Professional ACSR conductor production experience
- Advanced wire drawing and stranding equipment
- Strict raw material inspection
- International export packaging
- OEM customization capability
- Technical support for project selection
- Competitive factory direct pricing
We supply:
- ACSR Rabbit Conductor
- ACSR Dog Conductor
- ACSR Wolf Conductor
- ACSR Panther Conductor
- AAC Conductor
- AAAC Conductor
- Overhead Bare Conductors
Request A Quote for ACSR Rabbit Conductor
Looking for a reliable ACSR Rabbit Conductor manufacturer in China?
Contact Sitong Cable for:
- Technical datasheets
- BS 215 compliant specifications
- Factory quotation
- Customized conductor solutions
- Global project support
Our engineering team provides professional recommendations based on:
- Voltage level
- Transmission distance
- Current capacity
- Environmental conditions
- Mechanical requirements
Sitong Cable also provides advanced
overhead power distribution solutions
including covered conductors and spacer cable systems.
Frequently Asked Questions About ACSR Rabbit Conductor
1. What standards does ACSR Rabbit Conductor comply with?
ACSR Rabbit Conductor is commonly manufactured according to international standards including:
- BS 215 Part 2
- IEC 61089
- ASTM B232 (upon request)
Sitong Cable can also manufacture ACSR conductors according to customer specifications and utility project requirements.
2. What is the construction of ACSR Rabbit Conductor?
A typical ACSR Rabbit conductor consists of:
- EC Grade Aluminum 1350-H19 strands
- Galvanized steel reinforcing core
- Concentric stranded construction
The aluminum layer provides current-carrying capacity, while the steel core improves tensile strength and reduces conductor sag.
3. What is the difference between ACSR Rabbit and AAC Conductor?
The main difference is mechanical performance.
AAC Conductor contains only aluminum strands, offering excellent conductivity but lower tensile strength.
ACSR Rabbit combines aluminum with a steel reinforcement core, providing:
- Higher tensile strength
- Better sag control
- Longer span capability
Therefore, ACSR Rabbit is more suitable for overhead lines requiring stronger mechanical support.
4. What is the difference between ACSR Rabbit, Dog, Wolf, and Panther?
Rabbit, Dog, Wolf, and Panther are traditional BS 215 ACSR code names representing different conductor sizes.
The main differences are:
- Aluminum cross-sectional area
- Current carrying capacity
- Mechanical strength
- Transmission distance capability
Larger conductors such as Dog, Wolf, and Panther are generally selected for higher-capacity transmission projects.
5. How do I select the right ACSR conductor size?
The correct ACSR conductor depends on:
- Voltage level
- Required current capacity
- Span length
- Maximum allowable sag
- Environmental conditions
- Mechanical loading requirements
Sitong Cable provides technical support to help customers select the most suitable overhead conductor solution.
6. Can Sitong Cable manufacture customized ACSR Rabbit Conductors?
Yes. Sitong Cable provides customized ACSR Rabbit conductor solutions based on:
- International standards
- Project specifications
- Conductor size requirements
- Packaging requirements
- OEM marking requirements
We support utility companies, EPC contractors, distributors, and infrastructure projects worldwide.
Application Fields
Overhead transmission lines
power distribution
Packaging & Shipping
All cables will be packaged in different materials based on their outer diameter and net weight, and can be customized according to requirements
