BS AAC Conductor All Aluminum Conductor Bare Aluminum Overhead Line Conductor Manufacturer
 BS AAC Conductor All Aluminum Conductor Bare Aluminum Overhead Line Conductor Manufacturer

BS AAC Conductor All Aluminum Conductor Bare Aluminum Overhead Line Conductor Manufacturer

AAC Conductor All Aluminum Conductor is a high-conductivity bare stranded aluminum conductor widely used in overhead power transmission and distribution systems. It is engineered with EC-grade aluminum to deliver excellent electrical performance, lightweight structure, and long service life.

Implementation Standards
  • BS EN 50182
  • BS 215
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Product Introduction

AAC Conductor (All Aluminum Conductor) is a high-conductivity bare stranded aluminum conductor widely used in overhead power transmission and distribution systems. It is engineered with EC-grade aluminum to deliver excellent electrical performance, lightweight structure, and long service life.

Our AAC conductors comply with global standards including ASTM B231, IEC 61089, BS 215, BS EN 50182, DIN 48201, JIS C3109, and AS/NZS 1531, ensuring full compatibility with international power grid projects.


🔎 What is AAC Conductor?

AAC (All Aluminum Conductor) is a bare overhead conductor made of concentric-lay stranded aluminum wires without steel reinforcement.

Key Characteristics:

  • 100% EC-grade aluminum conductor
  • Excellent electrical conductivity
  • Lightweight and easy to install
  • Suitable for short to medium span overhead lines
  • Cost-efficient compared to copper conductors

⚙️ AAC Conductor Construction

AAC conductor is manufactured using precision stranding technology:

  • Central straight aluminum wire (core)
  • Multiple layers of helically stranded aluminum wires
  • Concentric-lay construction
  • Optional compacted structure for reduced diameter

Stranding Direction: Z-type (right-hand lay)

📌 This structure ensures:
- Uniform current distribution
- High mechanical stability
- Reduced power loss


📊 International Standards Compliance

Our AAC conductor is manufactured according to global standards:

  • ASTM B231 (USA)
  • IEC 61089 (International)
  • BS 215 Part 1 (UK)
  • BS EN 50182 (Europe)
  • DIN 48201 (Germany)
  • JIS C3109 (Japan)
  • CSA C49 (Canada)
  • IS 398 (India)
  • AS/NZS 1531 (Australia & New Zealand)

👉 Ensures global utility acceptance and EPC project compliance.


🌍 AAC Conductor Applications

AAC overhead conductor is widely used in:

  • Overhead transmission lines
  • Urban power distribution networks
  • Rural electrification projects
  • Substation bus connections
  • Coastal low-corrosion environments
  • Utility infrastructure expansion

📐 Technical Performance Advantages

  • High electrical conductivity (up to 61% IACS)
  • Low DC resistance at 20°C
  • Lightweight structure reduces tower load
  • Excellent corrosion resistance
  • Long service life under normal environments
  • Stable performance in overhead systems

📦 Available Specifications

We supply full-range AAC conductor sizes:

  • Cross-section: 10 mm² – 1500 mm²
  • Stranding: 7 / 19 / 37 / 61 / 91 wires
  • Packaging: Wooden drum / Steel wooden drum
  • Custom design available for EPC projects

🏭 Manufacturing Capability

  • 15+ years cable manufacturing experience
  • 3,500,000 km annual production capacity
  • Advanced stranding and testing equipment
  • Strict QC from aluminum rod to finished conductor
  • Exported to 50+ countries worldwide

🧪 Quality Control & Testing

Each AAC batch is tested for:

  • DC resistance (20°C test)
  • Tensile strength performance
  • Stranding and diameter accuracy
  • Conductivity consistency
  • Surface quality inspection

Overhead Line Products:

  • 👉 [Tree Wire / Spacer Cable]
  • 👉 [ABC Cable (Aerial Bundled Cable)]
  • 👉 [Concentric Cable]

Power Cable Solutions:

  • 👉 Low voltage Power Cable
  • 👉 Medium Voltage Power Cable

📈 AAC vs Other Conductors

Type Conductivity Strength Cost Application
AAC ⭐⭐⭐⭐⭐ ⭐⭐ ⭐⭐⭐⭐⭐ Short/medium span lines
AAAC ⭐⭐⭐⭐ ⭐⭐⭐⭐ ⭐⭐⭐⭐ Coastal/high corrosion areas
ACSR ⭐⭐⭐ ⭐⭐⭐⭐⭐ ⭐⭐⭐ Long span transmission

🚀 Why Choose Our AAC Conductor?

✔ Full compliance with BS / IEC / ASTM standards
✔ Strong engineering design capability
✔ Stable quality for EPC projects
✔ Fast delivery & global logistics support
✔ OEM & custom specification support
✔ Competitive factory pricing


FAQ

Q1: What is AAC conductor used for?
AAC conductor is mainly used in overhead power transmission and distribution lines.

Q2: What is the difference between AAC and ACSR?
AAC is made of pure aluminum, while ACSR includes steel reinforcement for higher strength.

Q3: What standards does AAC conductor follow?
AAC conductor follows ASTM B231, IEC 61089, BS 215, and BS EN 50182.

Q4: Is AAC suitable for long-distance transmission?
AAC is typically used for short to medium span overhead lines due to its lower mechanical strength.

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Technical Specifications

Conductor Technical Parameters Table
Code NameNominal AreaStrandingWire DiameterApprox. Overall DiameterTotal AreaApprox. WeightBreaking LoadMax D.C Resistance at 20°CCurrent Rating
mm²No.mmmmmm²kg/kmkNΩ/kmA
Midge2272.066.1823.33643.991.22700114
Ant5073.19.3052.831458.280.54190181
Fly6073.410.2063.551749.900.45050199
Wasp10074.3913.17106.029016.000.27020271
Hornet150193.2516.25157.643425.700.18250346
Chafer200193.7818.90213.258732.400.13490414
Cockroach250194.2221.10265.773140.400.10830470
Butterfly300194.6523.25322.788848.750.08916528
Centipede400373.7826.46415.2114563.100.06944619

Application Fields

Overhead transmission lines

Urban power distribution networks

Rural electrification projects

Coastal low-corrosion environments

Packaging & Shipping

All cables will be packaged in different materials based on their outer diameter and net weight, and can be customized according to requirements

Shipping and Packaging