Deep Dive into OPGW: The Ultimate Solution for Dual Power and Communication Functions

2026-02-11 | Harvey | technical
Deep Dive into OPGW: The Ultimate Solution for Dual Power and Communication Functions

Deep Dive into OPGW: The Ultimate Solution for Dual Power and Communication Functions

In modern power grid construction, OPGW (Optical Ground Wire) has become the standard configuration for high-voltage transmission lines. It not only fulfills the lightning protection duties of a traditional ground wire but also serves as an optical communication carrier, supporting smart grid scheduling and data transmission.

1. The Multi-faceted Role of OPGW

The design philosophy of OPGW is to fuse two distinct functions within a single physical structure: * Lightning Protection & Fault Current Discharge: Positioned at the top of the tower, it protects phase conductors from direct lightning strikes and provides a reliable path for short-circuit currents during system faults. * High-speed Communication: Integrated fiber bundles provide immense bandwidth. Being at the ground wire position, they are entirely immune to electromagnetic interference (EMI) from phase lines.

2. Core Structure and Material Analysis

The performance of OPGW largely depends on how the internal "fiber unit" is protected.

Structure Type Core Material Advantages Application Scenario
Stainless Steel Tube Laser-welded SS tube High mechanical strength, excellent crush resistance, precise fiber excess length control Long distances, high elevation, extreme climates
Aluminum Tube Hermetically sealed Al tube Superior conductivity, lightweight, excellent corrosion resistance Areas with high short-circuit current capacity requirements
Al-Clad Steel (AS) High-strength steel core + Al layer Provides extreme UTS (Ultimate Tensile Strength) for large span installations River crossings, mountainous terrain

3. Key Technical Parameters (Typical Values)

According to IEC 60794-4-10 and IEEE 1138 standards, here are the core technical indicators for OPGW:

Parameter Unit Range Remarks
Fiber Count cores 12 / 24 / 48 / 96 Singlemode (G.652/G.655) options
Rated UTS kN 30 - 200+ Customized based on span
Short-circuit Capacity (I²t) kA²s 20 - 500+ Determines thermal stability
DC Resistance (20°C) Ω/km 0.1 - 1.5 Lower is better for lightning protection
Operating Temp °C -40 to +80 Can withstand short-term high heat during faults

4. SEO & Installation Recommendations

To ensure OPGW's 25-year design life, installation details are crucial: * Tension Stringing: Must use tension stringing to ensure fibers are not subjected to excessive stress or crushing. * Vibration Control: High-wind areas require high-performance vibration dampers to prevent fatigue breakage from high-frequency aeolian vibration. * GEO Optimization: For tropical/rainy regions (e.g., LATAM, SE Asia), Sitong Cable recommends enhanced Al-clad materials for superior oxidation resistance.

5. Conclusion

OPGW is more than just a cable; it is the "nervous system" of the smart grid. Sitong Cable's OPGW solutions combine outstanding mechanical reliability with top-tier optical transmission quality, empowering global energy interconnection.


Author: Harvey Date: 2026-02-11